The vendor will furnish factory trained labor, materials,
equipment, special tools, and service required to provide a complete
and ready-to-use electrical high density movable aisle system as
specified and shown on drawings. Substitutions or deviations from
the specifications and drawings must be submitted with each bid and
itemized in writing with detailed product drawings indicating each
substitution and deviation.
1.2.1 To insure the highest standard of uniformity and
quality control, acceptable, manufacturers of the high density
movable storage systems shall be those that are fabricated in
the USA from all American made parts.
1.2.2 The model offered will have been manufactured for a
period of five years with all engineering updates and have a
national reputation as a producer of the specified.
1.2.3 Local vendor to provide factory trained personnel and
inventory all parts locally. Vendor shall provide four-hour
response time during normal working hours. Vendor must be an
authorized dealer for manufacturer with in-house service
personnel on staff. This system cannot be provided by sub
dealers, brokers, or unauthorized agents.
This system shall be installed on a floor that is properly
prepared by others and finished in accordance with these
specifications.
For uniformity and appearance, all carriages, steel end panels,
and shelving shall be identical color, as selected from
manufacturers actual color charts, finish on shelving shall be
polyester powder coated paint.
1.5 Warranty
The manufacturer shall guarantee all parts for a period of 10 years
and provide a one-year labor warranty. Warranty must be on
manufacturer's letterhead.
1.6 Contract Award
The owner reserves the right to reject any and all bids and award
this contract on the basis of highest value, quality and compliance with
this specification. An owner's rep will verify specifications at the
time of delivery. Any deviation from the bid specs may result in
rejection of product.
2.0 SPECIFICATIONS
2.1 Design and Construction
2.1.1 Shelving system unit shall be a combination of mobile and
stationary carriages. Mobile shelving shall be electrically operated
carriage complete with tracks, safety devices, motors, controls, and
shelving system.
2.1.2 The movable and stationary carriages shall be consistent in
design, construction and configuration and with uniform shelf height
in the final installation.
2.1.3 The carriages, shelves, and related components shall be
designed, constructed, tested and furnished to support and operate
within the specified weight loads and within the specified tolerances.
2.1.4 Unless stated otherwise, the exact carriage lengths, depths
and spacing between closed carriages shall be as determined by the
manufacturer. This is subject to the requirements for minimum aisle
widths as shown in the drawings and allowing a minimum I" finger
safety clearance between all closed carriages including all shelving
and end panels. The normal sizes of movable and stationary carriages
are shown in the drawing.
2.1.5 The maximum height of mobile storage equipment measured
from top of structural concrete floor slab to top of canopy should not
exceed 96".
2.1.6 All aisle widths and clearances for traffic shall be no less
than as shown on the drawing and shall not be encumbered by any
operating control during normal use of the system. All aisle widths
shall be no less than 36".
2.1.7 The system alignment shall have a 1/2" maximum variation
as measured between the edges of end panels within each unit in all
aisle positions.
2.1.8 Rails, tracks, wheels, guide bearings and all drive
components shall exhibit no abnormal friction, abrasion, binding or
wear on or between contact surfaces.
2.1.9 No drifting or rolling of stopped ranges will be acceptable.
2.1. 10 Each electrical component or the entire mobile shelving
system, including electrical control, safety circuits and motors, shall
be "UL " or equivalently listed by an acceptable testing
laboratory.
2.1.11 Motors, power transfer, drive or control components shall not
project into or otherwise encumber shelving space.
2.1.12 Under normal environmental conditions, components shall be
designed and protected against rust and corrosion for at least 20 years.
2.1.13 Handicap Ramp shall be provided.
2.2 Rail System
2.2.1 Rails shall be designed and manufactured to carry a minimum
carriage load of 1,000 lb. per linear foot of carriage.
2.2.2 Rails shall exhibit no movement or deflection during operation of mobile carriages.
2.2.3 Rails shall be level with and not project above or below the
walking surface.
2.2.4 Rails shall be designed to be properly attached to the concrete
floor. Plywood decking shall be installed between tracks and also
secured to concrete floor. Owner shall install carpet covering.
2.2.5 Rail number shall be as shown on drawing, properly
positioned as recommended by the mobile system manufacturer.
2.2.6 Rails shall be either one-piece structural steel or multiple
piece welded steel construction. Rails shall be compatible with wheel
design and carriage loads. The rail design shall incorporate smooth
contact surfaces for the wheel.
2.2.7 The rail design shall properly distribute the concentrated
wheel point load to the floor.
2.2.8 All rail connection joints shall be inter-locking or equivalent
design to provide horizontal and vertical uniform load distribution
between rail sections. Rail connection joints shall uniformly transfer
the concentrated wheel point load to and from adjoining rail sections.
2.2.9 Rail section shall extend under and shall be attached to all
stationary end carriages in a manner so as to equally distribute the
loaded weight to the rail.
2.3 Aisle Safely Systems
2.3.1 All aisles of the electrically operated movable system shall be
protected by a passive safety system, which prevents the carriages from
moving while the aisle is occupied with an employee, file cart, step stool,
etc. This passive system must be operative the full length of every access
aisle. Systems that only protect the operators the first few feet of the
aisle are unacceptable. Safety floors are also unacceptable.
2.3.2 Safety sweep. Each movable carriage shall be equipped with one
safety sweep per side that is mounted on the carriage and runs the full
length. It shall protect material left in an aisle and shall be activated by
approximately 2 oz. of pressure applied at any location along the leading
edge of the sweep surface. It shall instantly deactivate that carriage and
simultaneously shut off all power to all drive motors in that unit.
2.3.3 The safety system shall be a fail-safe design to insure operator
safety. The failsafe design shall insure that the system is completely
deactivated in the event of the failure of any of its components. In
addition, any system failure shall be easily diagnosed and repaired without
the need to replace parts that are not defective.
2.3.4 Patrons shall be able to enter aisle as soon as the aisle opening
permits. Systems that require the aisle to be fully opened before a patron
can enter are unacceptable.
2.3.5 System shall provide a safety device to automatically
deactivate the system should a patron enter a closing aisle. (Optional)
2.3.6 Safety protection for the power train shall be designed into the
control system to prevent damage in the case where the operator attempts
repeated instantaneous reversals.
2.3.7 Any sensor, switch and adjustment spring shall be easily and
readily accessible for adjustment or replacement.
2.3.8 System shall have an emergency stop control.
2.4 Carriages
2.4.1 All carriages shall be unit welded and/or bolted from 11-gauge
material and capable of supporting a minimum static and normal moving load
of 1,000 lb. per linear carriage foot without distortion. Carriages shall be
reinforced to resist warping and racking under maximum loaded operating and
stationary conditions.
2.4.2 Fixed carriages shall be of same construction and height as the
movable carriages and shall be anchored to the rails for complete,
homogeneous system.
2.4.3 Necessary carriage splices shall be interlocking, rigid and designed
to maintain proper unit alignment.
2.4.4 Carriage straightness shall have no more than 1/4" deviation
from a true straight line. There shall be no permanent set or slippage in any
spliced or welded joint when exposed to forces encountered in normal operating
circumstances.
2.4.5 Movable carriages shall have two wheels per rail: one drive wheel and
one load wheel. Drive wheels shall be continuously connected by a solid steel
3/4" minimum diameter axle and designed to handle the maximum design
loads of the shelving system, fully loaded.
2.4.6 Carriages shall provide capability to recess-mount shelving uprights.
Surface mounting of uprights is unacceptable. Uprights must be recessed a
minimum of 5" into carriage. The use of sheet metal screws to secure
shelving to carriages is unacceptable. A lip on the carriage shall not
constitute recess mounting.
2.4.7 Drive and load wheels shall be a minimum of 5" diameter. Wheels
shall precision ground and balanced for smooth operation. Wheels shall be
constructed of hardened steel. Wheel capacity shall be at least 3,000 lb. per
wheel and at least 6,000 lb. per wheel assembly.
2.4.8 All splices and connections between drive shafts and axles shall be
positively secured for the life of the system.
2.4.9 Complete drive shaft and wheel assemblies shall exhibit no play or
looseness over the entire length of the assembly.
2.4.10 All rotating load bearing members such as wheel axles shall ride in
permanently lubricated and sealed in pillow block bearings. These bearings
shall be installed on both the drive and load wheels. All line shaft bearings
shall be self-aligning type.
2.4.11 All motors shall be designed to operate on 120-volt AC, 60 Hertz
single phase power or DC power with converter furnished by contractor. Motor
shall be of sufficient horsepower so amperage rating on motor is not exceeded
when motor is at maximum load driving a fully loaded carriage of the length as
shown on drawings. Motor shall be rated for continuous duty. Motors shall be
provided with thermal overload protection with automatic reset. If AC power is
used, power to the drive shaft shall be provided via a gear drive.
2.4.12 Each carriage shall be equipped with its own independent motors.
2.4.13 Motor and drive system shall be designed so starting and stopping of
carriages is accomplished smoothly and gradually without jerking or shaking.
Power train shall be designed for quiet, reliable operation.
2.4.14 Power transfer to drive shaft shall be by chain or gear drive
mechanism. Belts shall not be used.
2.4.15 All motors and gearboxes shall be permanently lubricated. Motors
and power train components shall be easily accessible by removing the base
shelf{ without damage to the shelf{ using common hand tools. Motors shall be
easily replaceable. Electrical connections shall be easily made by plug-in
or other acceptable method without splicing.
2.4.16 Provide a safety space and a positive stop for all mobile
carriages. All carriages shall be equipped with bumpers that extend a
minimum of I" from the face of carriage frames.
2.4.17 Each carriage shall be provided with a manual system that
supplies access to the drive shaft override mechanism such that a ratchet
handle may be inserted in the front panel to provide manual operation of
each carriage. Battery pack units are unacceptable.
2.4.18 Exposed carriage faces including safety sweep shall have a
finished smooth appearance and without any exposed holes or protruding
bolts.
2.4.19 Carriage shall be painted the same color as the shelving.
2.4.20 All mechanical components of the drive system shall be contained
within the carriage.
2.5 Power, Control and Operation Requirements
2.5.1 All carriage ends that adjoin permanent aisles shall be
equipped with control and signal devices. The device shall be located and
designed to clearly indicate which aisle they control. The control and
signal devices shall serve an entire carriage; unit shall be located
conveniently to principal traffic patterns.
2.5.2 All control and signal devices shall be designed and located so as
to provide easy visibility and access to handicap persons and comply with
the requirements of the Americans with Disability Act (ADA) requirements.
2.5.3 Controls and signals shall be provided with permanent signs and
instructions to assist operators.
2.5.4 In addition, provide any standard devices deemed appropriate or
necessary by the manufacturer to facilitate operation and monitoring of the
equipment.
2.5.5 All control circuits shall operate on Class B low voltage,
using solid-state circuitry or equivalent.
2.5.6 All controls and indicator lamps shall be solid state or
equivalent and provide visual indication of all safety control circuits.
2.5.7 System shall automatically reset after each operation. Manual reset
operations are unacceptable.
2.5.8 One master control shall be provided for each module of movable
ranges. It shall function as follows:
a. Provide POWER ON and OFF switching for each module. The switch or an
indicator shall emit a continuous green light when in the ON position.
b. Provide a master SAFETY RESET switch that shall be used to reset the
module after the safety sweep has been activated. The switch or an
indicator shall emit a red flashing signal after the safety sweep is
activated until the switch is reset.
c. Provide a key operated SAFETY OVERRIDE switch that shall be used to
operate the system while a safety device is activated or to override an
obstructed or defective safety control system. This device will require
two (2) people to actuate; one to activate the device at the master range,
and one to operate the effected range. An audible alarm will sound while
the electrical override is in operation.
2.6 Aisle Operation Controls
Operation controls shall be provided for each possible access aisle at the
end of each mobile range. This shall provide a visual indication of activity
and control system status within each mobile range or aisle. Operation
controls and logic system shall permit the desired aisle to open automatically
regardless of the position of the ranges. All mobile ranges shall have
controls on the face that end at a main aisle. The following control functions
shall be provided:
2.6.1 Provide a clearly marked "operate" switch that shall be
used to open the adjacent aisle. The switch or an adjoining indicator at
each aisle shall have a green continuous light when the unit is cleared
and available for operation. The switch shall be a momentary contact
switch.
2.6.2 A red light shall indicate that the aisle is currently occupied
and turn green once the patron has left the aisle.
2.6.3 Within each section, automatic operation with each section of the
system is required. The operator shall be able to open any aisle in a
section from any aisle control switch without having to preset any other
movable ranges.
2.6.4 A "STOP" switch shall be provided to stop movement at
anytime the system is in operation. The switch shall be clearly marked.
2.6.5 Power to all ranges in a system shall be provided by a suitable
power pantograph such as an overhead scissors arm assembly or other
equivalent and acceptable system.
2.6.6 Power consumption of electric operated ranges in a section shall
be no more than
24 amps during operation. Power consumption while idle shall be
approximately
2.5 amp or less.
2.6.7 Movement of two or more ranges shall be accomplished
simultaneously without overloading the normal power source and causing
circuit protective devices to activate due to the large current surge from
starting of multiple motors.
2.6.8 Limit switches or other equivalent device shall stop ranges at
predetermined points of travel so as to minimize stopping impact and
reduce vibration of stored materials. Limit switches shall be adjustable
to provide consistent uniform starting and stopping movement under varying
load conditions. Contractor shall adjust all limit switches after the
Owner has loaded mobile storage shelves with media.
2.6.9 Raceways, mounting brackets and related hardware extend no higher
than approximately 6" above the canopy tops. Raceway components and
connections shall be sturdy, tight and exhibit no sag, deflection or
vibration.
2.7 Security Surveillance
System shall be provided with a surveillance device that will allow
client's personnel to monitor the system from a remote location. This system
must allow supervisory personnel to identify\ the patron while they are
anywhere in the access aisle. Systems that only provide surveillance for the
front cross aisle are unacceptable.
2.8 Range End Face Panels
2.8.1 Shall be provided on all exposed ends. Face panels shall consist of
either 19 gauge (minimum) painted steel, or 0.050" high pressure
laminate per NEMA LP-. standard, securely glued to a minimum 3/4"
thick, 45 lb. density particleboard, cross banded plywood or oriented strand
board (OSB) core with a 0.020" phenolic backer sheet- and "T"
plastic edge molding. Steel end panels shall have two 90* flanges on each
side eliminating exposed edges for operator safety. End panels shall be
constructed to prevent flexing. End panels shall extend full range width and
height and shall be one-piece construction. All end panels shall be designed
for easy removal and reinstallation using common hand tools. The wall end of
the file range shall have a closed steel end face panel. Owner will select
color of face panels from Manufacturer's standard color card. Provide and
install easily visible label holders that will accept a 3" x 5"
index card.
2.8.2 End panels shall completely cover the carriage end and any
drive mechanism and shall mount flush to shelving end upright and end
face of carriage. End panels shall attach to range end without any
externally visible attaching hardware.
2.9 Shelving 4-Post Type
2.9.1 Shelving system must be of a 4-post design evenly distributing
weight of stored files and materials to the outer most sections of the
carriage.
2.9.2 All levels of double face ranges must provide independent
adjustability without the use of tools.
2.9.3 Each shelf shall feature a backstop.
2.9.4 All shelves will contain steel side filers to prevent archive box
from becoming trapped or hidden behind the front shelf uprights.
2.9.5 All shelves shall be a minimum of 18 gauge.
2.9.6 All shelving sections will be provided with dust covers.
2.9.7 Shelving system shall provide adjustability on either 1"
centers.
2.9.8 All adjustable shelves shall accommodate a 15 1/4" deep
archive box.
3.0 INSTALLATION
3.1 The vendor shall plan and coordinate the performance of the work with
the Owner's Representative in order to expedite the work so as to cause
minimal disturbance of facilities.
3.2 The vendor shall notify the Owner's Representative at least 5 working
days prior to beginning such work.
3.3 Owner will provide electrical power junction boxes on the wall at
locations shown on the drawing. Vendor shall provide appropriate electrical
wiring runs to connect to these junction boxes.
3.4 Owner will provide floor covering for shelving area.
3.5 Work shall be performed by competent 'factory trained
technicians" who are employees of the vendor and familiar with the
specific equipment. A competent full-time job foreman shall supervise them.
In lieu of "factory trained technicians", the vendor may provide a
qualified Manufacturer's Representative to provide on-site supervision of
the
installation work. Manufacturer's Representative as being in compliance
with manufacturer's installation requirements, Code requirements and these
specifications shall certify the finished installation. The vendor shall be
responsible for initiating, maintaining and supervising all safety
precautions and programs in connection with the work.
3.6 The vendor shall keep all public and private drives and streets clean
of spilled or stacked material resulting from his trucking and installation
operations.
3.7 The vendor shall perform the described work in accordance with the
manufacturer's recommendations and these Specifications. The vendor shall
provide all structural supports, mechanical and electrical connections, and
any other incidental items necessary to provide a completely operational
system. Electrical conductors shall be copper with in00000sulation type
suitable for the intended purpose per code requirements.
3.8 The vendor shall at all time keep premises free from the accumulation
of waste materials and rubbish caused by installation work. At the
completion of work, the vendor shall remove all tools, scaffolding and
surplus material and shall leave job site clean, dust free and ready to use.
The vendor shall pick-up and lawfully dispose of all construction debris off
Owner property at the conclusion of installation.
3.9 Any damage to existing utilities, equipment or finished surfaces
resulting from this work shall be repaired to the Owner's satisfaction, at
the vendor's sole expense.
3.10 The entire installation shall be left in first class condition, both
for appearance and operation.
3.11 Vendor shall provide to the Owner one pint of air-dry touch up paint
for each finish color.
4.0 TESTING AND ADJUSTMENT
4.1 Vendor shall make necessary adjustments to equipment to ensure smooth
and accurate operation.
4.2 Vendor shall test under fully loaded conditions each component and
assembled item of equipment to demonstrate that it is operating properly,
and that controls and safety devices are functioning. Vendor shall repair or
replace equipment that is found to be defective in operation.
4.3 Vendor shall test and adjust items in the presence of the Owner's
operating personnel. Vendor shall fully instruct personnel on the proper use
and maintenance of all components and systems.
4.4 Vendor shall adjust all limit switches after the Owner has loaded
equipment.
5.0 OPERATING, MAINTENANCE INSTRUCTIONS AND TRAINING
5.1 Vendor shall provide written operating and
maintenance instructions. Vendor shall provide at least one training session
for the maintenance and operating personnel.
Included in this training session shall be instructions
on making "minor" repairs and adjustments to system.
5.2 This training session shall be conducted prior to
final acceptance of the work.
6.0 FINAL INSPECTION
At the time of system final inspection, the vendor shall
assist in the inspection of the completed installation. Upon completion of the
work, the Vendor and the Owner's representative shall test and inspect the
system for conformance with these specifications. The vendor shall demonstrate
that the system is fully operational and in compliance with these
Specifications. Any deficiencies shall be promptly and permanently corrected
by the vendor at the vendor's sole expense prior to final acceptance of the
work.